AI Generated Custom Forged Wheels Design for Audi RS6 by Hycade Ver 1.6

Custom Forged Wheels for Audi RS6 Avant — Hycade Ver1.6

There is a reason Audi Sport fits forged wheels to the RS6 Performance from factory: at the speeds this car reaches, unsprung weight is not a detail, it is a priority.

Stock cast wheels on the RS6 typically weigh 11-13 kg each. A forged monoblock replacement in the same diameter drops that to around 8-9 kg per corner. Across all four wheels, that is roughly 12-16 kg of unsprung mass removed. The effect on turn-in response, braking distances, and ride quality is immediate and measurable. For a car with 4.0-litre twin-turbo V8 making 621 hp in Performance trim, that reduction lets the suspension react faster to surface changes and the brakes work with less thermal load.

The Hycade Ver1.6 is a classic ten-spoke radial design — symmetrical and timeless, echoing motorsport heritage while remaining modern in its proportions. It was created specifically for the Audi RS6 Avant's proportions: the spoke geometry, concavity depth, and lip width are calibrated to look right in this car's wheel arches, not borrowed from a generic catalogue. Polished aluminium is the classic choice. Satin black with diamond-cut spoke edges modernises the shape. Both work equally well with aftermarket body kits like the 2024 Audi Sq8 E Tron Custom Design Wide Body Kit By B Te Noire or on a completely stock car.

Fitment Specifications

If you are considering a different diameter or width, the design can be adapted. Each wheel is CNC-machined from a single billet of 6061-T6 aluminium, so dimensional changes are part of the process, not an afterthought. For cars running RS6, RS6 Performance, or S6, offset and width adjustments ensure proper clearance with no rubbing at full lock or under compression.

How AI Wheel Design Works

The Hycade Ver1.6 is part of Hodoor's AI wheel design programme. The system generates over 1,000 unique wheel concepts per day, each engineered to be manufacturable as a forged monoblock. You are not choosing from a static catalogue — the AI produces designs tuned to a specific car's dimensions, brake clearances, and visual character. The design phase is free. You only pay when a concept moves into production.

If none of the AI-generated options hit the mark, our in-house designer works from hand sketches. Either route leads to the same CNC-machined 6061-T6 billet, the same balancing and inspection process, and the same four-to-eight-week production timeline. Read more about the material differences in our forged vs flow-formed vs cast wheels guide.

Available Finishes

• Gloss black
• Satin black
• Brushed titanium
• Polished aluminium
• Custom RAL colour matching (any colour, applied with ceramic clear coat)

Frequently Asked Questions

Will these wheels clear the carbon-ceramic brakes optioned on higher-spec RS6 models?
Yes. The Ver1.6 design accounts for the full brake caliper envelope. Both available diameters (20" or 22") provide adequate clearance with no modifications to the braking system required.

Can I run these on a RS6?
The bolt pattern (5x112) and centre bore (66.5 mm) are shared across the platform. Width and offset may need adjustment depending on your specific model and any body modifications — contact us with your details and we will confirm exact fitment.

How do forged wheels handle autobahn runs or damp Alpine passes?
Forged 6061-T6 aluminium is significantly more impact-resistant than cast aluminium. The aligned grain structure distributes load more evenly, making forged wheels the better choice for roads that are not perfectly smooth. More detail in our forged vs cast wheels guide.

Complete Your Build

Pair these wheels with the 2024 Audi Sq8 E Tron Custom Design Wide Body Kit By B Te Noire or the Abt Audi Sq5 30 Tdi Quattro 384 Ps. For other AI-designed wheel options, browse the full AI wheels collection. Forged Vs Flow Formed Vs Cast Wheels Guide has more on choosing the right setup.

To order or request a custom variation, email [email protected] with your car details.